The atomized water has the characteristics of uniform water, and is especially suitable for a small amount of water evenly on the surface of the granules. It has been widely used for atomizing water before entering into the wheat to soften bran and reduce bran star. The brown rice is atomized with water and refined and refined, which has a significant effect on improving the overall rice rate of the finished rice, improving the appearance and eating quality of white rice, and reducing the power consumption. The technical effect of brown rice atomization with water The brown rice atomization water is a new grinding process technology that is researched in view of the problems existing in the currently known rice milling technology. On the basis of not changing the existing rice milling process and equipment, a brown rice is added to the water before it is introduced into the first rice mill, between the cereal and the rice milling process. Machine, by uniformly atomizing the brown rice with 0.2%-0.6% of water, increase the moisture of the brown rice skin layer by 16.5%-17.0%, with the exception that the water content of the layer differs from the moisture of the white rice grain by 2-3%, in the silo (bucket) After being stored for 20-40min, the bismuth layer and embryo of brown rice will swell and soften after absorbing water, forming a small water gradient inside and outside the large and small internal large intensity gradient, and the relative displacement between the bismuth layer and the white rice grain structure will occur. Cortex and aleurone The strength of the layer structure is weakened, the white rice grain strength is relatively enhanced, and the friction coefficient of the outer surface of the brown rice is increased. In this way, it is not necessary to use a great deal of squeezing force and shearing force to achieve whitening, greatly reducing the crushing and cracking during the rice milling process, making the white rice surface smoother, and the overall rice rate is greatly improved. After brown rice is atomized with water and then milled, compared with the current dry milled rice, there are several significant technological effects: it can improve the unevenness of white rice milling and improve the whiteness; when the external moisture supplements rice, the rice temperature rises. The resulting water is steamed well, which also overcomes the internal stress generated by the rapid evaporation of white rice's outer surface water, thus reducing the cracking of white rice; saving the rice mill power consumption; reducing the broken rice rate; and increasing the rice rate. The brown rice is atomized with water, and the brown rice is sprayed with water, and the amount of water is small (0.2%-0.6%). However, the water uniformity is required to be high, which requires the water to be fully atomized. So far, we know the method of water atomization: ultrasonic atomization, pressure atomization, centrifugal atomization. Nowadays, most of the atomizing water machines used in the grain processing industry are air-flow spray methods. The principle is to use high-velocity air flow to atomize the liquid by the friction splitting effect of the liquid film. When the compressed air is ejected from the nozzle at a very high speed (200-300 m/s), there is a considerable relative velocity between the air stream and the liquid flow due to the fact that the liquid does not flow out at a high speed, and the resulting friction causes The liquid is drawn into very thin filaments, which are quickly broken at thinner places and form small, spherical droplets. Air-flow atomizing nozzle holes are small, easy to plug, wear, and power consumption, and need to configure the air compressor, increase equipment investment. The new type of atomizing water machine developed by Zhengzhou Jingshen Food Engineering Equipment Co., Ltd. works on the principle that the solution is sent to a rotating turntable at a high speed. Due to the effect of centrifugal force, the liquid is pulled into a thin film, thrown from the edge of the disk and thrown out The liquid is rubbed by the surrounding air and tears into tiny droplets. Centrifugal atomization, the liquid works under normal pressure, has the advantages of simple operation, large flow elasticity, and no blocking, but centrifugal atomization requires high-speed rotation (6000-30000 r/min). In the past, continuous and long-term high-speed rotation was achieved by using mechanical transmission. This kind of equipment has a complicated structure and requires high processing precision, making it difficult to implement it on small-sized equipment. In recent years, with the development of frequency conversion and other electronic technologies, the motor itself can achieve long-term, continuous high-speed rotation. The atomizing water machine manufactured by using this technology has the advantages of balanced equipment, reliable operation, long service life, strong adaptability to water quality, saving electricity charges and easy installation, and has obtained national patents, and has been granted in Hunan, Jiangsu, Hubei and Shandong. , Shanxi, Sichuan, Heilongjiang provinces and hundreds of manufacturers. According to the production practice, the centrifugal atomization water machine is the ideal equipment for watering brown rice. Economic Benefit Analysis of Brown Rice Atomized with Water The brown rice is atomized with water and then fed into the rice machine to grind white. As with the addition of a lubricant, the electricity consumption per ton of milled rice is reduced, the rice bran and broken rice are reduced, and the rice yield is increased. In Shandong Jingjing Rice Industry Co., Ltd., we used the same batch of rice raw materials to test the production of brown rice without atomized water and atomized water under normal production conditions. By collating and extrapolating the test raw data, less lost moisture, less broken rice and rice bran will inevitably increase finished rice. After the water is atomized, the moisture of the finished rice increases by 0.4%, and the weight gain per ton of rice is 4 kg. The calculation is 1.78 yuan per kilogram of rice and the synergy effect is 7.12 yuan; the processed broken rice is reduced by 14 kilograms per ton of rice; that is, the added product is 14 kilograms of finished rice. , finished product rice and broken rice 0.70 yuan per kilogram difference, efficiency 9.8 yuan; processing per ton of rice to reduce rice bran 6 kilograms, finished rice and rice bran price difference of 0.86 yuan, increase efficiency 5.16 yuan; processing per ton of rice millet saving 9.5 degrees, 0.65 yuan per kilowatt-hour, synergy 6.18 yuan, processing per ton of finished rice increased economic efficiency 28.26 yuan, considerable economic benefits.
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