The production line of the bottled water filling production line equipment can be divided into three steps of washing, filling and capping according to its functions. The working process is as follows:
1. The empty barrel barrel bar is sent into the barrel to support, and the empty barrel gap movement chain moves a station. At this time, the empty barrel is inverted and the barrel mouth is washed.
2. There are three processes in the rinsing process: * the channel is clean water, the second channel is disinfectant, and the third channel is sterile water (mineral water). After rinsing, there is 10S time for dripping.
3. The cleaned bucket is rotated 45 degrees downward with the chain. The plastic bucket slides out by itself, and then the bucket is turned up 45 degrees by the top barrel cylinder, so that the empty bucket is placed in the filling position for filling.
4. The filling valve is pushed into the barrel mouth by the cylinder, and the automatic exhaust filling valve is opened and filled one by one. The filling time is set by the PLC, and the filling time can be corrected by using the panel multi-function button according to the liquid level. In order to reach the good position of zui. After filling to the liquid level, the excess water is returned to the pure water tank through the automatic exhaust port to reduce the waste of pure water.
5. After the filling is completed, the filled barrel is pushed to the gland station by the cylinder of the barrel, and the lid is pressed when the next step is filled, and the entire production process ends.
Precautions for the operation of bottled water equipment:
1. Before starting the machine, check the liquid level of the disinfectant. Is the power supply and air pressure normal? Use manual methods to check whether the solenoid valves and cylinders are good, whether the motion is normal, whether the pumps are turning correctly, and whether the air is exhausted. If abnormal conditions are found, the production can be carried out after troubleshooting.
2. The machine is fully automatic for punching, disinfecting, filling, capping and glanding without human disturbance, but the operator should closely observe the dynamics of each part and find the problem in time to manually switch to manual to prevent accidents. Occurs when the chain is not in the right position, manually push the shaft out and then push the chain to the normal position. The disinfectant should be replenished in time to prevent the pump from idling in the waterless state and burn out the seal.
3. After the production is finished, the residual liquid in the pipeline should be drained, the gas path and water source should be cut off, and the power supply should be turned off.
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