The means for filling the processed food material into a packaging container (bottle, can, box, bucket, bag, hose, etc.) in a predetermined amount is called a charging or filling machine. Filling machines for filling liquid products such as drinks and beverages are often referred to as filling machines, and liquid filling is divided into manual filling and mechanical filling. Because the mechanized filling can not only improve labor productivity, reduce product loss, ensure packaging quality, but also reduce mutual pollution between the production environment and the materials being loaded. Therefore, the modern wine production industry generally uses mechanized filling machines.
Classification of filling machines: different filling materials (gas-containing liquids, gas-free liquids, pastes, etc.) and different packaging containers (bottles, cans, boxes, buckets, bags, etc.), and the variety of filling machines are also used. Not the same, usually the classification method of the filling machine is as follows.
Selection of filling machine: Reasonable selection of filling machine is an important way to ensure product quality and improve economic efficiency. In general, the production should be closely controlled, and the filling machine with good quality, high efficiency, simple structure, convenient use and maintenance, small size and light weight should be selected.
The following principles should be followed when selecting a filling machine. The principle of serving the production process.
First, the appropriate filling machine should be selected according to the nature of the filling material (viscosity, foaming, volatility, gas content, etc.) to meet the production process requirements. For example, in the case of concentrated aromatic liquors, in order to avoid loss of volatile aromatic substances, a cup-type or atmospheric-pressure filling machine should generally be used; for juice-type liquids, in order to reduce contact with air and ensure product quality, generally, it should be adopted. Vacuum and juice filling machine.
Secondly, the production capacity of the filling machine should be matched with the processing capacity of the processing and packaging machinery before and after the process. The principle of high productivity and good product quality. The productivity of the filling machine directly reflects the production capacity of the production line. Therefore, the higher the productivity, the better the economic benefits it produces. In order to improve the quality of the product, a filling machine with high precision and high degree of automation should be selected. However, the price of the equipment has also increased correspondingly, increasing the unit cost of the product. Therefore, when selecting a filling machine, the relevant factors should be considered comprehensively in combination with the requirements of the production process. The principle of a wide range of processes. The scope of the filling machine refers to its ability to adapt to different production requirements. The wider the process range, the more the equipment utilization can be improved, and the multi-purpose of one machine can be realized, that is, the same equipment can be used to fill a variety of materials and various specifications. Therefore, in order to adapt to the production requirements of many varieties and specifications of the beverage and beverage industry, the filling machine with the widest process range should be selected. In line with the principles of food hygiene. Due to the special hygiene requirements of the wine and beverage industry. Therefore, the components of the selected filling machine that are in direct contact with the material in the structure should be easy to assemble and disassemble and clean, and no dead angle is allowed. Moreover, it is necessary to have reliable sealing measures to prevent the intrusion of debris and the loss of materials. In terms of materials, stainless steel or non-toxic materials should be used as much as possible for parts in direct contact with materials. The principle of safe use and convenient maintenance. The operation and adjustment of the filling machine should be convenient and labor-saving, and the use is safe and reliable. Moreover, the structure should be easy to assemble and disassemble, parts should be generalized and standardized, and the filling machine with low price, light weight and small volume should be preferred.
Classification of filling machines: different filling materials (gas-containing liquids, gas-free liquids, pastes, etc.) and different packaging containers (bottles, cans, boxes, buckets, bags, etc.), and the variety of filling machines are also used. Not the same, usually the classification method of the filling machine is as follows.
Selection of filling machine: Reasonable selection of filling machine is an important way to ensure product quality and improve economic efficiency. In general, the production should be closely controlled, and the filling machine with good quality, high efficiency, simple structure, convenient use and maintenance, small size and light weight should be selected.
The following principles should be followed when selecting a filling machine. The principle of serving the production process.
First, the appropriate filling machine should be selected according to the nature of the filling material (viscosity, foaming, volatility, gas content, etc.) to meet the production process requirements. For example, in the case of concentrated aromatic liquors, in order to avoid loss of volatile aromatic substances, a cup-type or atmospheric-pressure filling machine should generally be used; for juice-type liquids, in order to reduce contact with air and ensure product quality, generally, it should be adopted. Vacuum and juice filling machine.
Secondly, the production capacity of the filling machine should be matched with the processing capacity of the processing and packaging machinery before and after the process. The principle of high productivity and good product quality. The productivity of the filling machine directly reflects the production capacity of the production line. Therefore, the higher the productivity, the better the economic benefits it produces. In order to improve the quality of the product, a filling machine with high precision and high degree of automation should be selected. However, the price of the equipment has also increased correspondingly, increasing the unit cost of the product. Therefore, when selecting a filling machine, the relevant factors should be considered comprehensively in combination with the requirements of the production process. The principle of a wide range of processes. The scope of the filling machine refers to its ability to adapt to different production requirements. The wider the process range, the more the equipment utilization can be improved, and the multi-purpose of one machine can be realized, that is, the same equipment can be used to fill a variety of materials and various specifications. Therefore, in order to adapt to the production requirements of many varieties and specifications of the beverage and beverage industry, the filling machine with the widest process range should be selected. In line with the principles of food hygiene. Due to the special hygiene requirements of the wine and beverage industry. Therefore, the components of the selected filling machine that are in direct contact with the material in the structure should be easy to assemble and disassemble and clean, and no dead angle is allowed. Moreover, it is necessary to have reliable sealing measures to prevent the intrusion of debris and the loss of materials. In terms of materials, stainless steel or non-toxic materials should be used as much as possible for parts in direct contact with materials. The principle of safe use and convenient maintenance. The operation and adjustment of the filling machine should be convenient and labor-saving, and the use is safe and reliable. Moreover, the structure should be easy to assemble and disassemble, parts should be generalized and standardized, and the filling machine with low price, light weight and small volume should be preferred.
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